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ZERORECALLS.AI — Vision that never loses focus.
Industry

FMCG & Packaging

Label, print, closure, damage, presence and cosmetic quality at high line speeds.

What makes this hard

FMCG lines run fast, change over often, and produce packaging where the visual result is the product as the customer experiences it. A misapplied label or a damaged pack is a quality escape even when the contents are perfect.

The inspection has to keep up with the line and with the changeovers. Reconfiguring a station per SKU costs exactly the time that a fast line does not have.

FOCUS™ AI supports multi-model configurations with automatic variant switching, and assesses label, print, closure, damage and presence in one inspection. Decisions arrive in time to drive the reject mechanism at line speed.

FMCG & Packaging production environment

Typical inspection points

  • LabelCorrect label, correctly placed, on the correct variant.
  • PrintRegistration, legibility and completeness of printed content.
  • ClosureCaps, lids and closures fitted and correctly seated.
  • DamageCrushed, torn and deformed packaging caught before dispatch.
  • PresenceEverything that should be in or on the pack, verified.
  • Cosmetic qualityAppearance assessed against the acceptable envelope.

How we get there

The first three steps of our deployment process. Nothing is promised before feasibility has been assessed.

  1. 01

    Show us the challenge

    Share your products, defect types, production environment and inspection requirements. Physical samples, images or video — whatever best represents the problem.

  2. 02

    Validate feasibility

    Our engineers analyse whether FOCUS™ AI can reliably identify the required deviations at production speed. Honest assessment — including the cases where we recommend a different approach.

  3. 03

    Train FOCUS™ AI

    Build and optimise the inspection model using representative production data — real defects, real variation, real production conditions.

ZERO DEFECTS IS THE TARGET.

ZERO RECALLS IS THE RESULT.

ZERORECALLS.AI

Vision that never loses focus.

Have an inspection challenge? Put our Vision AI to the test. We will tell you whether we can solve it — and if we can, we will show you how fast.

Inspection cell with an automated reject station