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ZERORECALLS.AI — Vision that never loses focus.
Industry

Automotive

Body panels, castings, seals, fasteners, assemblies. Zero tolerance for defects that reach the vehicle.

What makes this hard

Automotive quality is defined by what happens after the part leaves your plant. A defect that reaches the vehicle is a warranty claim at best and a recall at worst, and the cost lands far from the station that let it through.

The inspection problems are correspondingly awkward: painted and polished panels that reflect, castings with complex geometry, seals and fasteners that must be present and correctly seated, and assemblies that run in many variants down one line.

FOCUS™ AI assesses those characteristics together and returns one verdict per part, synchronised with line speed. Multi-model configurations switch between variants without an operator reconfiguring the station, and every decision is logged with image evidence for traceability.

Automotive production environment

Typical inspection points

  • Body panelsSurface and finish quality on reflective, curved panels.
  • CastingsPorosity, inclusions and surface defects on complex geometry.
  • SealsPresence, continuity and seating of seals and gaskets.
  • FastenersPresence, type and engagement of fasteners.
  • AssembliesComplete verification before the assembly moves downstream.

How we get there

The first three steps of our deployment process. Nothing is promised before feasibility has been assessed.

  1. 01

    Show us the challenge

    Share your products, defect types, production environment and inspection requirements. Physical samples, images or video — whatever best represents the problem.

  2. 02

    Validate feasibility

    Our engineers analyse whether FOCUS™ AI can reliably identify the required deviations at production speed. Honest assessment — including the cases where we recommend a different approach.

  3. 03

    Train FOCUS™ AI

    Build and optimise the inspection model using representative production data — real defects, real variation, real production conditions.

ZERO DEFECTS IS THE TARGET.

ZERO RECALLS IS THE RESULT.

ZERORECALLS.AI

Vision that never loses focus.

Have an inspection challenge? Put our Vision AI to the test. We will tell you whether we can solve it — and if we can, we will show you how fast.

Inspection cell with an automated reject station